Why Choose Deep Drawn Aluminum? Benefits & Production Steps Explained

The characteristics of aluminum offer numerous benefits that set it apart from other metals. Aluminum is adaptable, eco-friendly, and recyclable, and it weighs only roughly one-third of steel.

Manufacturers and customers are increasingly favoring deep-drawn aluminum components. Several advantages linked to deep-drawn aluminum comprise:

• The capability to be utilized across various applications

  
  

• Significant durability and corrosion resistance

  
  

• An outstanding strength-to-weight balance

These characteristics have rendered it a favored option for use in the aerospace, automotive, and medical sectors, among others.

Benefits of Aluminum Parts

The production of deep-drawn aluminum components offers customers numerous benefits. Here are several important advantages associated with this procedure:

• Certain aerospace products can operate only within specific weight limits. Due to its excellent strength-to-weight ratio, aluminum is a perfect substitute for steel in these situations.

  
  

• Outer-body car panels are constantly vulnerable to dents from impacts and collisions. The high dent resistance of deep-drawn aluminum requires greater force to dent its panels compared to those made from different metals.

  
  

Aluminum can be completely recycled, so when a product completes its service life, the raw material can still be reused instead of wasted.

Aluminum's inherent resistance to corrosion implies that it doesn't require frequent, thorough treatment and can endure significant environmental damage independently.

Aluminum is recognized as an excellent conductor of both electricity and heat.

Deep-drawn aluminum components are highly economical, and they can be customized to function effectively for both small and large-scale production runs

The Method of Creating Deep-Drawn Aluminum Components

Aluminum stamping shapes aluminum into designated forms and outlines. Deep drawing provides several benefits compared to aluminum stretching since aluminum is a very inelastic substance. The process of deep-drawn aluminum forming consists of multiple stages.

In the initial phase of the deep drawing process, an aluminum component is pulled or drawn into the cavity of a stamping machine's die. The depth of the cavity is equal to or greater than the minimum width of the part. The operator must guarantee that a suitable draw ratio is maintained, as metal under compression often resists flow. Afterward, the deep drawing method utilizes radial tension and tangential compression to shape the metal as intended.

This procedure transforms flat sheet metal, referred to as “blanks,” into hollow cylindrical or box-like structures with straight or tapered edges. Final products can also take shape as a mix of tapered, curved, and straight edges.

A sequence of dies reshapes the enclosure, progressively decreasing its diameter and simultaneously extending its length. During these operations, the wall thickness of the part experiences little alteration.

As deep drawing is a cold working method, one consequence of these operations is the hardening of the aluminum material, resulting in increased toughness and durability. Moreover, the aluminum's grain structure alters as the blank is shaped and extended into its final form. This also enhances the strength properties of aluminum

A Pioneer in Deep-Drawn Aluminum Production

Deep-drawn aluminum component shaping provides several important benefits for end-use applications. This method can provide clients with reliable, premium, and affordable components to satisfy their business requirements.

Shinging is a prominent producer of deep-drawn aluminum parts. We carefully ensure that our components align with exact customer requirements and are provided within acceptable delivery periods. To find out more about our capabilities in deep-drawn aluminum manufacturing, reach out to us for a complimentary quote.